Design of a New Type of Nb-W Alloy and Its High-temperature Oxidation Resistance Coating Used in the Field of Spacecraft Engineormalsize
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摘要: 航天器发动机的热端材料选用高温合金并增加防护涂层是当前主要发展趋势. 随着空间探测技术的高速发展, 针对航天器发动机推重比和工作温度提升的应 用需求, 提出一种面向航天器发动机的新型铌钨合金制备及其抗氧化涂层设计. 通过控制Nb, W, Zr及其他元素配比, 调节C含量进行烧结, 利用电子束炉熔炼 得到具有优良高温力学性能的新型铌钨合金Nb521-1. 以Nb521-1合金为基体, 通过料浆熔烧法获得硅化物涂层, 利用截面微观形貌分析涂层结构, 并对制备 的涂层进行高温测试, 测试结果显示在1700℃下涂层静态抗氧化寿命 超过50h, 1800℃下静态抗氧化寿命超过9h, 室温至 1600℃热循环寿命大于2500次, 达到抗高温氧化的要求, 产品已成 功应用于各类航天飞行器发动机.Abstract: The superalloy and protective coating is a major trend of material used in spacecraft engine. With the rapid development of space exploration technologies, it is very important to design a new type of Nb-W alloy and its coating used in the field of spacecraft engine for the upgrading weight ratio and operating temperature. This study controls the ratio of Nb, W, Zr and other elements to sintering and gets a new type of Nb-W alloy Nb521-1 with excellent mechanical properties at high temperature by electron beam furnace smelting. Using slurry firing, the silicide complex coating was prepared on the surface of Nb521-1 alloy. The morphology of the composite coating was investigated by SEM. The life of high temperature oxidation resistance is at least 50 hours at 1700℃ and 9 hours at 1800℃. The limit time of shock-testing from room temperature to 1600℃ is more than 2500 times. Complex coating achieves the goal of high temperature oxidation resistance protection. Products have been successfully applied in aerospace materials.
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